Printed ToughTex tear-resistant woven polyester banner sample

Corner of a printed ToughTex banner with a stitched hem and chrome eyelets in the hem

Corner of a printed ToughTex banner with a stitched hem and no eyelets

Corner of a printed ToughTex banner trimmed to size

$Tough Tex Banners$

ToughTex Banners

£40.00 ex. VAT

ToughTex banners are built for harsh outdoor conditions, using a durable, tear-resistant fabric designed to handle wind, weather, and demanding environments. The interlocking weave structure provides added strength and longevity, making them a reliable choice for long-term displays where standard materials may struggle.

Each banner is custom printed with your design using high-quality dye-sublimation, delivering bold colours and excellent detail. Made to your required dimensions with a fast turnaround, ToughTex banners offer a dependable solution when you need performance, durability, and impact.

Free professional design Made in the UK Priority production available

Not sure what you need?

No obligation quote · Free design · Bulk order discounts

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Not sure what you need?

No obligation quote · Free design · Bulk order discounts

Get a free quote →

Need a free quote or help with your design?

Free quotes, bulk pricing and free design mockups from our UK team. Responses within 1 working hour.

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Width Up to 100m

Height Up to 1.5m

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from £40.00

Standard or double-sided print?

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How would you like to supply your design? Choose one. Whichever you pick, you approve a free proof before we print.

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Prefer to talk it through? Call 01736 719111

Delivery as soon as Tuesday 17 November

Order within 9h 48m 09s · Select Priority production at checkout.

Delivery & production information

ToughTex banners are a high-strength fabric banner solution designed for demanding outdoor environments where durability is essential. Engineered with a unique interlocking weave, they offer enhanced resistance to tearing, cutting, and stretching, making them ideal for exposed locations and high-traffic areas.

Unlike standard banner materials, ToughTex is built to maintain its structure and tension over time, helping to reduce sagging and wear. This makes it a reliable choice for construction sites, perimeter fencing, outdoor events, and long-term displays where performance matters.

Printed using advanced dye-sublimation technology, the ink is infused directly into the fabric rather than sitting on the surface. This produces vibrant, long-lasting colour, sharp detail, and a finish that won’t crack or peel.

Designed to go further, ToughTex banners can last up to 50% longer than standard banner materials, helping reduce replacement frequency and overall cost.

Key benefits:

Exceptional strength and tear resistance
Resistant to cutting and stretching
Designed for exposed and high-wind environments
Maintains shape and tension over time
Up to 50% longer lifespan than standard banners
Vibrant, long-lasting dye-sublimation print

When standard banner materials aren’t enough, ToughTex provides the strength you need. Built for exposed and high-traffic environments, it’s engineered for durability, reliability, and extended lifespan.

Standard Fabric

High-strength interlocking weave for superior durability
Resistant to tearing, cutting, and stretching
Designed for exposed and high-wind environments
Maintains shape and tension over time
Up to 50% longer lifespan than standard banner materials
Ideal for construction sites, fencing, and long-term outdoor use

Property	Standard Banner Fabric (Recycled Polyester)
Material	100% Recycled Polyester
Fabric Type	Interlocking woven structure
Strength	High tear abd cut resistance
Weight	110 g/m² (approx. 3.2 oz/yd²)
Lifespan	Up to 50% longer than standard banner fabrics
Durability	High tear and cut resistance
Flame Resistance	DIN 4102-1 B1, EN 13501-1

To ensure your design fits perfectly, we provide ready-to-use artwork templates for our most common fabric banner size. Download the relevant PDF template below:

Banner Size	Template Download
2m x 1m	Download (PDF)
3m x 1m	Download (PDF)
3m x 1.5m	Download (PDF)
4m x 1m	Download (PDF)
5m x 1m	Download (PDF)

Remember, we also offer a free design service should you need it.

We keep our banner production efficient and dependable, so your order arrives on time and ready to display.

Production Time

Once your artwork is approved, most printed banner orders move through print, finishing, and preparation within 3–5 working days.

For larger quantities or more detailed jobs, production may take slightly longer — we’ll always confirm clear lead times when your order is placed.

Artwork Approval

Your banner enters production only after you’ve approved the final proof.

If any changes are needed, our team will update your artwork and resend it for sign-off before printing begins, ensuring everything is exactly as expected.

UK Delivery

All orders are dispatched using a tracked courier service, with delivery typically next working day across mainland UK once production is complete.

Express Orders

Working to a deadline or an upcoming event?

Get in touch before placing your order — we can often offer priority production and expedited delivery to help meet tighter timescales.

Eco-Conscious Packaging

We aim to reduce waste wherever possible by using recycled and repurposed packaging materials, helping minimise environmental impact without compromising protection during transit.

ToughTex uses a special interlocking weave rather than a traditional knit, which significantly improves its resistance to tearing, cutting, and stretching. While standard fabric banners are designed for appearance and ease of use, ToughTex is engineered for strength and longevity, particularly in tougher environments.

ToughTex is ideal when you need a banner that will withstand ongoing stress, such as wind movement, handling, or public interaction. Compared to PVC, it offers a more flexible, fabric-based solution that won’t crack over time, and compared to standard fabric, it provides far greater durability. It’s a strong choice for fencing, construction sites, and exposed outdoor areas. It’s also machine washable – keep your message clean and clear.

ToughTex performs very well in wind due to its flexibility and strength. Unlike rigid materials that can strain at fixing points, ToughTex absorbs movement without easily tearing. For very exposed locations, it can also be paired with mesh-style installations or appropriate fixing methods to further improve performance.

One of the key advantages of ToughTex is its resistance to stretching. The interlocking weave helps the material maintain its shape and tension, even with repeated use or prolonged installation, reducing sagging compared to standard fabrics.

ToughTex banners are designed to last up to 50% longer than standard banner fabrics, particularly in outdoor environments. Actual lifespan will depend on exposure, installation method, and conditions, but they are built specifically to reduce the need for frequent replacements.

ToughTex offers strong, vibrant print results, but its focus is on durability rather than a super-soft premium finish. If ultimate print softness and fine detail are the priority, a standard or HD fabric may be more suitable. If durability is key, ToughTex provides an excellent balance of performance and visual impact.

ToughTex is designed with longevity in mind, which can help reduce overall material usage by avoiding frequent replacements. While it is not a recycled fabric like some of our other materials, its extended lifespan makes it a more sustainable choice in situations where durability is essential.

Customer Banners

Why Sailflags is better than Others

Sailflags

All products designed and manufactured in-house by a dedicated team.
Fully customisable flags tailored to your exact specifications.
Fast productions and delivery, with express options available.
Personal, attentive customer service from start to finish.
High print show-through ensuring colours can be seen from both sides.
Durable, vibrant flags that are built to last.
Eco Friendly, premium materials made from 100% recycled fabrics.

Others

Outsourced production with inconsistent quality control.
Limited customisation options and generic templates.
Long lead times and slow production processes.
Limited, impersonal customer support with long response times.
Poor colour show through leading to a blank looking flag.
Cheaper flags that fade quickly and wear fast with exposure.
Standard, non-recycled materials that are not environmentally conscious.

10,000+ Satisfied Customers

More Reasons to Choose Sailflags?

Sailflags is a UK manufacturer of custom flags, banners, printed gazebos and display products, proudly made in Cornwall since 1999. As an employee-owned business (EOT), the same team that designs your products also manufactures them, ensuring real pride in quality. Everything is produced in our own factory using modern dye-sublimation printing, delivering vibrant colours, durable products and factory-direct pricing. From feather flags and teardrop flags to banners, gazebos and exhibition displays, we handle everything in-house from design through to dispatch for a smooth, hassle-free experience.

ToughTex Banners